Lean Six Sigma Simulations

Lean & Six Sigma Simulations:

Where Process Improvement Takes Flight

Lean Six Sigma Simulations and Games are the ultimate training ground for building confidence and mastery. Whether tackling projects, uncovering root causes, or applying DMAIC tools, simulations provide a hands-on way to refine your skills—bridging the gap between theory and real-world application in a risk-free environment.

Why Choose Simulations?

Lean & Six Sigma simulations go beyond teaching tools and methodologies—they solidify comprehension, grow confidence, and build critical thinking skills. By tackling real workplace challenges in a risk-free setting, students learn to choose the right tools with confidence and apply improvements effectively. Plus, when learning feels like a game—engaging, interactive, and hands-on—students stay motivated, grasp concepts faster, and build lasting skills.

Reinforce Learning: Strengthen understanding of tools and methods.

Boost Confidence: Solve problems in a safe environment.

Build Critical Thinking: Learn to choose the right tools intuitively.

Real-World Scenarios: Tackle workplace challenges risk-free.

Sustain Improvements: Drive results long after training.

Lean Six Sigma Simulations

Increase Comprehension and Confidence with Simulations & Games

Lean Six Sigma is more than a set of tools—it's a structured problem-solving methodology that drives real-world improvements. MoreSteam's Enterprise Process Improvement Model helps organizations build a data-driven, problem-solving culture by reinforcing Lean practice and Six Sigma techniques.

A key component of this model is training simulations. These hands-on experiences allow learners to apply DMAIC tools, process design strategies, and problem-solving techniques in a risk-free environment. By completing simulated projects, learners gain the confidence, critical thinking skills, and practical experience needed to excel in real-world process improvement initiatives.

Break Through the Barriers of Continuous Improvement Adoption

Demonstrate the Impact of Lean

From stakeholders to project teams, our suite of Lean Simulations and Games can demonstrate the true impact of Lean improvements.

Showcase the power of Lean to executive teams

Introduce Lean to a wide audience quickly

Help your team gain a deeper understanding of Lean improvements

Lean Management System

Close the gap between training and project execution

Create a deeper understanding of DMAIC with a step-by-step simulated project integrated with training or as a capstone project.

Enhance comprehension of the DMAIC Process

Increase confidence in problem-solving capabilities

Solidify understanding of when and how to apply each tool

Equip your team with critical skills for process innovation

The future of process work demands design thinking and process modeling. Without these skills, teams risk slower progress, higher costs, and missed opportunities to innovate. Simulations provide hands–on experience to teach these critical skills, helping your team adapt, iterate, and deliver impactful improvements quickly.

Speed up problem-solving with focused iteration

Optimize processes without disrupting operations

Reduce costs by identifying improvements upfront

Gain insight and experience with Lean Six Sigma Process Design

Lean Six Sigma Simulations

Gridlock vs. LEGO Simulation

Lean Games: A More Flexible Way to Train Lean Teams

Looking for the best way to teach Lean and Six Sigma concepts? While the Lean LEGO simulation has been a go-to for years, MoreSteam's Gridlock Simulation offers a modern, scalable, and engaging alternative for today's teams to teach Lean.

The Lean LEGO simulation relies on physical bricks to teach basic Lean principles. However, it's limited by its setup requirements, in-person format, and the use of abstract scenarios that don't mirror real-world processes.

Gridlock, on the other hand, is a fast-paced Lean simulation that plays like a game—making it both educational and fun. It immerses participants in real-world process challenges, encouraging collaborative problem-solving and Lean thinking in action. Designed for in-person, remote, or hybrid teams, Gridlock provides a flexible, scalable way to teach Lean principles—turning process improvement into a fun and impactful experience for everyone in your organization.

Frequently Asked Questions

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